Pharmaceutical Packaging Solution

Whether you run a single pharmaceutical packaging product or a wide range of pharmaceutical packaging, our complete pharmaceutical packaging range of machines is excellent for companies dedicated to handling pharmaceutical packaging precisely and aesthetically.

You are here: Home » Solution » Pharmaceutical Packaging Solution

Customer Pain Points

Problem Customer Faced

For Business (B2B)

Inability of Production Efficiency to Meet Market Demand?

Existing production lines are slow, lowly automated, with high failures and downtime, yielding insufficient output. They can't handle surging orders or rapid new launches, bottlenecking growth. Symptoms: slow cycles, poor machine coordination, heavy manual intervention.

High Energy Consumption and Maintenance Costs of Traditional Equipment?

Older equipment uses inefficient drives (pneumatic, high-power motors) and wear-prone structures, wasting electricity and air. Frequent repairs raise costs for parts, technicians, and services, keeping maintenance expenses high.

High Defect Rate Caused by Poor Equipment Stability?

Poor accuracy, complex setups, and fluctuations cause defects: inaccurate filling, loose caps, misaligned labels, bad seals, damaged film. High defects waste materials, add rework labor, raise costs, and damage brand reputation.

For B2C Clients

Large Equipment Footprint, Cannot Fit in the Workspace?

Traditional equipment prioritizes function, resulting in bulky designs. SMEs and creators face limited workshop/studio space; oversized machines can't fit or encroach on operations, preventing automated production implementation.

Difficulty Achieving Small-Batch Production?

Large lines suit mass single-item production but require lengthy, labor-intensive changeovers. SMEs need frequent switches for varied, small-batch products; replacing molds and adjusting parameters takes hours, with high costs, unfit for flexible manufacturing.

Complex Equipment Operation Requires Specialized Skills

Complex interfaces with jargon intimidate users, demanding extensive training. SMEs lack engineers, facing high costs, operational risks, and reliance on external support for issues.

Contact Sici Expert

Why Choose Us

Pharmaceutical Packaging Solution Technical Highlights

Clean-Zone High-Precision Filling & GMP Compliance

Utilizing a high-precision servo filling system, achieving extremely high filling accuracy (e.g., 0.2g or ±0.1%) to minimize waste of costly pharmaceuticals. The design strictly adheres to GMP Clean-Zone requirements, featuring Automatic Cleaning (CIP) and an advanced no-hopper design to eliminate residues and cross-contamination. The system supports real-time gravimetric monitoring and traceability, representing the core technology for improving pharmaceutical filling machine compliance and efficiency.

Comprehensive Smart Interconnection & MES Data Traceability

The entire pharmaceutical packaging line (from filling machine, tube sealing machine to cartoning machine, case packer, and palletizing robot) is equipped with AI smart interconnection capabilities, allowing for seamless integration with the factory's MES/ERP systems. It enables production data visualization, real-time monitoring, and batch traceability, meeting global pharmaceutical regulatory requirements. Remote O&M and fault diagnosis functions ensure long-term stable operation, creating an intelligent factory.

High Flexibility, Quick Changeover & Patented Technology

The equipment design emphasizes quick changeover capability, significantly reducing downtime through one-touch recipe switching and automatic mold adjustment. It features patented technologies such as adaptive bottle neck positioning and anti-foaming filling, enhancing versatility for various pharmaceuticals (e.g., ampoules, vials) and packaging materials. Full servo cartoning machines and tube sealing machines ensure the precision and flexibility of packaging operations.

Compact Modular Design & High Space Utilization

Adopting a compact design and modular structure, supporting various line layouts such as straight-line/L-shaped, significantly saving floor space. This space-optimized packaging solution can flexibly adapt to the limited space in pharmaceutical production workshops, while ensuring the high efficiency and integration of all stages, including filling, labeling machine, and overwrapping machine.

Secondary/Tertiary Pharmaceutical Packaging Automation

Providing full-process automation from the cartoning machine (including cartoning with liner), overwrapping machine (full automatic transparent film packaging), automatic box opening machine to the vertical case packer and robot palletizer. Specifically addresses the packaging needs for small pharmaceutical boxes, strips, and medium/large cases, ensuring packaging neatness and integrity. This establishes a solid foundation for pharmaceutical logistics and anti-counterfeiting traceability, achieving highly efficient end-of-line packaging.

Custom Design

Personalized Customization Solutions

Contact Our Support Team

High-Purity Liquid Filling and Capping Integration

Targeting the high-purity requirements of the pharmaceutical industry, we customize Automatic Filling and Capping Machines with a CIP (Clean-in-Place) system and a no-piston-cylinder design to prevent material residue. Filling accuracy reaches ±0.5g or better , suitable for 10ml−500ml liquid medicine bottles. This is essential for ensuring pharmaceutical filling accuracy and GMP compliance.

Automatic Tube Sealing and Cartoning for Medicines

Designed for medicine packaged in tubes (e.g., ointments, gels), we offer an integrated solution of Automatic Tube Sealing Machine and Full Servo Cartoning Machine. Sealing options include hot air or ultrasonic technology for guaranteed airtightness and stability required by pharmaceutical packaging. The cartoning machine features an insert/leaflet feeding mechanism for high-speed, precise pharmaceutical cartoning.

Anti-Counterfeit Traceability and Serialization Labeling

Addressing drug regulation requirements, we customize a High-Speed Labeling Machine integrated with a vision inspection system for high-precision application of Regulatory Codes and anti-counterfeit labels. The system is seamlessly compatible with the client's MES system for Real-Time Monitoring and Traceability across the entire production process. This solution is central to implementing a Drug Serialization production line.

Full-Process Customized Filling and Packing Line Integration

SICI's core advantage is the "Customized Full Filling and Packing Line". We provide a complete automation packaging line for the perfume sector, covering everything from the filling machine, capping machine, and labeling machine to the cartoning machine, overwrapping machine (cellophane packaging), and case packer. The process culminates in final palletizing by a Robot Palletizer. This Turnkey Solution ensures maximum line efficiency and compatibility.

How To Choose

How to Choose Your Machine: What You Need to Know

1. What is the Liquid Form of Your Pharmaceutical Product?

Selecting the correct pharmaceutical filling machine begins with defining the physical properties of your medicine. Is it a thin aqueous solution or syrup, or a viscous cream or gel? Thin liquids might require high-precision volumetric pump filling equipment for dosage accuracy, while viscous creams may need piston or peristaltic pump technology. Due to stringent industry requirements, the equipment must adhere to GMP standards and be compatible with operation in a Clean Zone. Clarifying these points is essential for an efficient and accurate pharmaceutical packaging line

2. What Type of Container Do You Use to Package Your Medicine?

The material and specifications of your pharmaceutical containers are critical in choosing automated packaging equipment. Are they glass bottles, plastic bottles, ampoules, or tubes? Container dimensions (e.g., 25-65mm diameter, 60-220mm height) , cap types (threaded, press-on, spray), and the need for inner plugs or end-sealing will directly determine the required models of the capping machine, tube sealing machine, or labeling machine. For non-standard containers, opt for a system with universal filling & packing line compatibility that can be customized according to your packaging materials

3. What is Your Expected Daily or Batch Production Volume?

Your target filling speed and output directly determine the scale of the required automated production line. For small batches or clinical trials, a lower-speed semi-automatic or small full-automatic filling equipment might be sufficient. However, for large-scale commercial production, you will need a highly efficient, high-speed filling line. For example, if your goal exceeds 4800 bottles per hour or 60 bottles per minute (based on 150ml lotion), you should consider a fully automatic whole filling and packing line, integrated with an advanced MES system for smart factory level management and production.

4. What are Your Requirements for Filling Accuracy and Traceability?

Pharmaceutical filling requires extreme accuracy to ensure drug safety. It is recommended to use an intelligent gravimetric filling system, which can achieve a measurement accuracy of ±0.2g (for 10-500ml range). This system utilizes weight-modules to control filling, effectively eliminating overfilling, saving raw materials, and reducing costs. Furthermore, to meet strict regulatory requirements, advanced equipment must offer real-time monitoring & traceability , enabling integrated line coordination and AI smart connectivity with the MES system, ensuring every pharmaceutical unit can be precisely tracked.

5. Are There Special Requirements for Your Production Space and Process?

Large micellar water packaging lines require careful consideration of space dimensions and layout, possibly necessitating a U-shaped or expandable layout to accommodate physical limitations. You must also confirm if a GMP-compliant aseptic filling environment is required. Furthermore, the line design must feature easy clean-down and support multi-specification recipe memory and one-touch recall for flexible production management.