Lotion Packaging Solution

Whether you run a single Lotion packaging product or a wide range of Lotion packaging, our complete Lotion packaging range of machines is excellent for companies dedicated to handling Lotion packaging precisely and aesthetically.

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Customer Pain Points

Problem Customer Faced

For Business (B2B)

Inability of Production Efficiency to Meet Market Demand?

Existing production lines are slow, lowly automated, with high failures and downtime, yielding insufficient output. They can't handle surging orders or rapid new launches, bottlenecking growth. Symptoms: slow cycles, poor machine coordination, heavy manual intervention.

High Energy Consumption and Maintenance Costs of Traditional Equipment?

Older equipment uses inefficient drives (pneumatic, high-power motors) and wear-prone structures, wasting electricity and air. Frequent repairs raise costs for parts, technicians, and services, keeping maintenance expenses high.

High Defect Rate Caused by Poor Equipment Stability?

Poor accuracy, complex setups, and fluctuations cause defects: inaccurate filling, loose caps, misaligned labels, bad seals, damaged film. High defects waste materials, add rework labor, raise costs, and damage brand reputation.

For B2C Clients

Large Equipment Footprint, Cannot Fit in the Workspace?

Traditional equipment prioritizes function, resulting in bulky designs. SMEs and creators face limited workshop/studio space; oversized machines can't fit or encroach on operations, preventing automated production implementation.

Difficulty Achieving Small-Batch Production?

Large lines suit mass single-item production but require lengthy, labor-intensive changeovers. SMEs need frequent switches for varied, small-batch products; replacing molds and adjusting parameters takes hours, with high costs, unfit for flexible manufacturing.

Complex Equipment Operation Requires Specialized Skills

Complex interfaces with jargon intimidate users, demanding extensive training. SMEs lack engineers, facing high costs, operational risks, and reliance on external support for issues.

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Why Choose Us

Lotion Packaging Solution Technical Highlights

High-Precision Filling & Intelligent Capping System

Utilizing servo control and multi-head filling technology, this system achieves ±0.1% filling accuracy for lotion and toner products, adapting to various viscosities. The intelligent capping system features self-adaptive torque control, ensuring consistent sealing and smooth opening. Compatible with multiple bottle and cap types for quick changeover, it is ideal for skincare products such as essences, emulsions, and toners, enhancing overall line efficiency and packaging quality.

Automatic Labeling & Vision Positioning Integration

Combining high-precision labelers with vision positioning systems, this solution ensures accurate application of adhesive labels, sleeve labels, and transparent films. It automatically detects container position and orientation, guaranteeing bubble-free and misalignment-free labeling. Compatible with various label materials and designs, it is suitable for diverse packaging including transparent and irregular-shaped bottles, enhancing product appearance consistency and brand image.

Flexible Cartoning & Outer Wrapping System

Equipped with flexible robotic hands and adaptive pusher mechanisms, the cartoner seamlessly handles various carton and outer box sizes. It supports multiple carton opening, partition insertion, and sealing methods, meeting the secondary packaging needs of different lotion products. Integrated with vision inspection and weight check, it ensures packaging integrity and helps achieve efficient, low-waste automated cartoning processes.

Custom Design

Personalized Customization Solutions

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Flexible Production Mode Configuration

We provide complete packaging solutions for toner and emulsion products, from R&D to mass production. For new product development and small-batch trial production, we offer cost-effective semi-automatic filling lines compatible with manual loading and semi-automatic cartoning. For large-scale production, we deliver modular fully automated packaging lines enabling unmanned operation from bottle unscrambling, filling, capping, labeling to cartoning. The equipment features quick changeover capabilities—switching bottle types, sizes, or packaging styles only requires mold replacement and corresponding recipe recall, significantly reducing changeover time and enhancing production flexibility.

Extensive Packaging & Material Compatibility

Filling capacities cover standard specifications from 10ml to 500ml, with customization available for smaller or larger sizes. The equipment is compatible with various containers: including plastic bottles, glass bottles, airless pump bottles, tubes, and irregular-shaped containers. We provide specialized solutions for different material properties; whether it's low-viscosity essence, highly fluid emulsion, formulas with micro-beads, or products for sensitive skin, stable and efficient packaging is ensured by adjusting filling parameters, pump configurations, and line speed.

Integrated Line Customization

Leveraging our integration expertise in the skincare packaging field, we offer "Intelligent Toner & Emulsion Packaging Lines" customization services. We can seamlessly integrate equipment such as bottle unscramblers, filling machines, capping machines, labeling machines, vision inspection systems, cartoners, wrappers, and palletizing robots according to your capacity needs and process characteristics. This enables full automation from empty bottle feeding, precise filling, sealing, accurate labeling, quality screening, automatic cartoning to robotic palletizing. The integrated line uses a unified control system to ensure cycle time matching and data interoperability across all stages, maximizing packaging efficiency and product consistency for toner and emulsion products.

How To Choose

How to Choose a Filling Machine: What You Need to Know.

1. What are the characteristics of your toner and emulsion material?

This is the foundation for selecting filling equipment. Is your product a low-viscosity essence, medium-viscosity lotion, or high-viscosity cream? The material's viscosity, flowability, air content, and corrosiveness are the core considerations.
(1) Viscosity and Flowability: Determines the type of filling pump and discharge method. High-viscosity products require piston filling systems and pressure-fed mechanisms, while highly fluid products are suitable for peristaltic pumps, and drip-free design must be considered.
(2) Composition Characteristics: Does the material contain alcohol, acids, or active ingredients? Is it prone to foaming or oxidation? This influences the choice of pump materials and whether degassing or nitrogen purging processes need to be integrated.

2. What is your packaging container type and sealing requirement?

What type of packaging container do you plan to use? Plastic bottles, glass bottles, airless pumps, or tubes? Is the sealing method screw capping, pump dispensing, dropper, or foil sealing?
(1) Container Compatibility: Different bottle heights, orifice sizes, and materials require specific clamping mechanisms and positioning devices to ensure accurate, spill-free filling.
(2) Sealing Process: If heat sealing or induction sealing is required, the equipment must integrate temperature control and sealing modules; for vacuum packaging, the sealing integrity of the filling environment must be ensured.
We possess an extensive packaging material database and process experience, providing highly compatible solutions for various containers and sealing methods.

3. What is your required production speed and filling accuracy?

What are your expectations for production efficiency and filling accuracy? Is it for small-scale trial production in the R&D stage, or high-speed continuous large-scale production?
Defining target production efficiency (e.g., bottles/minute) and filling accuracy (e.g., ±0.1%) is key for choosing between single-head filling or multi-head rotary filling. Speed is closely related to fill volume control, container positioning stability, and capping torque precision. Clear objectives help balance output and quality.

4. What level of automation do you require?

Which process steps do you plan to operate manually, and which to automate?
(1) Semi-Automatic: Manual container loading, automatic filling and capping by the machine, manual unloading and cartoning. Suitable for small batches and multiple product varieties.
(2) Fully Automatic: Unmanned operation throughout the entire process, from bottle unscrambling, filling, capping, labeling, cartoning to case packing and palletizing.
Your choice should be based on production capacity plans, labor costs, and product consistency requirements. We can provide everything from standalone machines to complete lines integrated with vision inspection, weight check, and robotic packaging.

5. What are your site conditions and layout constraints?

Spatial layout directly influences equipment selection and production line design.
Is it a compact space within a laboratory or clean room, or an industrial plant with sufficient area? This determines whether we recommend an integrated benchtop filling unit or a modular integrated line designed in a linear, L-shaped, or U-shaped layout. Our equipment features compact and modular design, allowing flexible adaptation to various site conditions.

6. Do you require customized functions or integrated line solutions?

Can a standard machine model meet all your process needs? Or do you have special requirements such as:
(1) Special Processes: Is heating or cooling required before filling? Does it need integrated weight feedback or vision positioning? Does it need connection to a cooling tunnel?
(2) Special Functions: Is CIP/SIP (Cleaning/Sterilization-in-Place) required? Is compatibility for mixed-line production of multiple containers needed? Is integration with MES systems for data traceability necessary?
Customization means the equipment will be fully tailored to your product characteristics and production workflow. We offer both proven standard models and deep customization and integrated line services.