Serum Packaging Solution

Whether you run a single Serum packaging product or a wide range of Serum packaging, our complete Serum packaging range of machines is excellent for companies dedicated to handling Serum packaging precisely and aesthetically.
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Customer Pain Points

Problem Customer Faced

For Business (B2B)

 
 

Inability of Production Efficiency to Meet Market Demand?

 
Existing production lines are slow, lowly automated, with high failures and downtime, yielding insufficient output. They can't handle surging orders or rapid new launches, bottlenecking growth. Symptoms: slow cycles, poor machine coordination, heavy manual intervention.
 
 

High Energy Consumption and Maintenance Costs of Traditional Equipment?

 
Older equipment uses inefficient drives (pneumatic, high-power motors) and wear-prone structures, wasting electricity and air. Frequent repairs raise costs for parts, technicians, and services, keeping maintenance expenses high.
  
 
 

High Defect Rate Caused by Poor Equipment Stability?

 
Poor accuracy, complex setups, and fluctuations cause defects: inaccurate filling, loose caps, misaligned labels, bad seals, damaged film. High defects waste materials, add rework labor, raise costs, and damage brand reputation.
  
  

For B2C Clients

 
 

Large Equipment Footprint, Cannot Fit in the Workspace?

 
Traditional equipment prioritizes function, resulting in bulky designs. SMEs and creators face limited workshop/studio space; oversized machines can't fit or encroach on operations, preventing automated production implementation.
 
 
 

Difficulty Achieving Small-Batch Production?

 
Large lines suit mass single-item production but require lengthy, labor-intensive changeovers. SMEs need frequent switches for varied, small-batch products; replacing molds and adjusting parameters takes hours, with high costs, unfit for flexible manufacturing.
 
 

Complex Equipment Operation Requires Specialized Skills

 
Complex interfaces with jargon intimidate users, demanding extensive training. SMEs lack engineers, facing high costs, operational risks, and reliance on external support for issues.
 
 
Why Choose Us

Serum/Essential Oil Packaging Solution Technical Highlights

IMG_9836
 
 

Ultra-High Precision Filling & Micro Anti-Drip Technology

 
Utilizing a high-precision servo filling system with gravimetric/volumetric modes, achieving filling accuracy up to ±0.1% for expensive serums and essential oils, effectively eliminating overfilling. The unique anti-drip and suck-back nozzle design is especially suited for low-viscosity liquids, ensuring zero contamination and product cleanliness during high-speed filling.
  
IMG_9835
 
 

Ultra-High Precision Aseptic Filling & Anti-Drip

  
Utilizing a high-precision servo filling system, supporting both gravimetric/volumetric modes, achieving filling accuracy up to ±0.1% to effectively control the loss of expensive serum raw materials. Specifically for low-viscosity liquids, it features a unique anti-drip nozzle design, equipped with diaphragm or peristaltic pumps, ensuring a clean, bubble-free filling process that meets the strict requirements of cosmetic filling machines.
IMG_9837
 
 

Patented Capping Technology & Sealing Stability

 
For the droppers or ampoule caps commonly used for serums, advanced capping machine technology is utilized, featuring adaptive bottle neck positioning and precise torque control. This patented technology ensures stable handling of oddly shaped bottles, guaranteeing consistent capping tightness, eliminating liquid leakage, and is a core technology for safeguarding the quality of ampoule or serum packaging.
IMG_9838
 
 

Compact Modular Design & Space Optimization

 
The equipment adopts a compact design and modular structure, with a small footprint, supporting various flexible layouts such as straight-line/L-shaped. This space optimization solution perfectly adapts to small-to-medium cosmetic production facilities, achieving full automation from filling to cartoning machine and case packer within limited space, maximizing space utilization.
  
IMG_9840
 
 

Patented Technology & High Versatility Design

  
Featuring patented technologies such as adaptive bottle neck positioning and anti-splash filling , significantly enhancing the versatility of the filling, capping machine, and labeling machine for different specifications and oddly shaped packaging materials. The line supports no limit on materials or packaging materials , particularly suitable for packaging various facial cleansers, lotions, and pastes, effectively mitigating packaging material tolerance issues.
Custom Design

Personalized Customization Solutions

agile
 
 
 

(Micro-Dosing Filling)Solution 1: Customized Micro-Dosing High-Precision Serum Filling

  
Targeting the small volume (10ml-50ml) and high value of serums, we customize High-Precision Filling Machines using servo-driven or peristaltic pump systems, achieving an accuracy of ±0.1g for ultra-precise Micro-Dosing. The equipment features a non-contact filling nozzle and CIP Automatic Cleaning to meet the cleanliness requirements of serums. This solution is key to enhancing product Cost Efficiency.
  
  
essential-oil
 
 
 

Dropper Capping & Torque)Solution 2: Customized Automatic Capping with Dropper/Pump Head Torque Control

  
Customized for serum dropper and pump head bottles, the High-Compatibility Capping Machine uses flexible manipulators and servo torque control for precise alignment and stable tightening. Torque error is controlled within ±0.1N⋅m, preventing glass breakage and leakage. This solution guarantees the seal integrity of serum products and is suitable for various special-shaped bottles.
  
jigsaw
 
 
 

(Glass Bottle Cartoning & Protection)Solution 3: Customized Cartoning with Anti-Vibration Protection for Glass Bottles

  
For fragile glass serum bottles, we customize the Full Servo Cartoning Machine with flexible gripping and precise positioning technology to ensure damage-free cartoning. The machine can integrate an automatic insertion mechanism for liners/cushioning material, offering extra shock protection. This is the optimal solution for handling fragile items in premium cosmetic Cartoning Automation.
How To Choose

How to Choose Your Machine: What You Need to Know

  • Serums are usually low-viscosity aqueous or slightly viscous oil-based liquids. When selecting the right serum filling machine, high-precision volumetric pump filling or time-pressure filling technology is preferred to ensure micro-dosage accuracy. Since many serums contain active ingredients, product contact parts must be made of 316L stainless steel and meet high hygiene standards to satisfy rigorous cosmetic filling requirements and maintain product integrity.
  • Serum containers are typically small glass bottles or dropper bottles. You must ensure the filling equipment is compatible with the bottle dimensions (e.g., 25-65mm diameter) and, most critically, the automatic placement of droppers or pumps and the torque control of the auto capping machine. High-value serums require superior sealing; thus, the system needs integrated plug insertion/capping functions and support for a customize filling and packing line solution to ensure stable and damage-free packaging.
  • Given the high cost of serum raw materials, filling accuracy must be absolute. We recommend the intelligent gravimetric filling system. This system uses advanced weight modules to precisely control the fill volume, effectively eliminating overfilling of high-value liquids. The measurement accuracy can reach ±0.2g, ensuring every bottle contains the exact required dosage. This technology is crucial for achieving maximum cost efficiency and maintaining brand consistency.

  • Your target output dictates whether you need a fully automatic or semi-automatic automated packaging equipment. For luxury or niche serum brands, a semi-automatic or low-speed full-automatic filling machine may suffice. If your goal is high-speed production (e.g., 4800 bottles per hour or higher), you need a highly efficient fully automatic filling line. This system should have AI smart connectivity to integrate with the MES system, enabling large-scale smart factory production management and data traceability.

  • Quality control is central to the serum packaging line. The equipment must offer real-time monitoring & traceability, logging crucial data such as batch numbers and filling times. Advanced filling equipment supports integrated line coordination and has built-in operation guides (HMI) to simplify use. Furthermore, to accommodate packaging diversity, downstream Cartoning Machine Series and Labeling Machine Series are necessary to ensure the secondary packaging is neat and compliant, comprehensively enhancing product quality.
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