Hair Dye Packaging Solution

Whether you run a single Hair Dye packaging product or a wide range of Hair Dye packaging, our complete Hair Dye packaging range of machines is excellent for companies dedicated to handling Hair Dye packaging precisely and aesthetically.

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Customer Pain Points

Problem Customer Faced

For Business (B2B)

Inability of Production Efficiency to Meet Market Demand?

Existing production lines are slow, lowly automated, with high failures and downtime, yielding insufficient output. They can't handle surging orders or rapid new launches, bottlenecking growth. Symptoms: slow cycles, poor machine coordination, heavy manual intervention.

High Energy Consumption and Maintenance Costs of Traditional Equipment?

Older equipment uses inefficient drives (pneumatic, high-power motors) and wear-prone structures, wasting electricity and air. Frequent repairs raise costs for parts, technicians, and services, keeping maintenance expenses high.

High Defect Rate Caused by Poor Equipment Stability?

Poor accuracy, complex setups, and fluctuations cause defects: inaccurate filling, loose caps, misaligned labels, bad seals, damaged film. High defects waste materials, add rework labor, raise costs, and damage brand reputation.

For B2C Clients

Large Equipment Footprint, Cannot Fit in the Workspace?

Traditional equipment prioritizes function, resulting in bulky designs. SMEs and creators face limited workshop/studio space; oversized machines can't fit or encroach on operations, preventing automated production implementation.

Difficulty Achieving Small-Batch Production?

Large lines suit mass single-item production but require lengthy, labor-intensive changeovers. SMEs need frequent switches for varied, small-batch products; replacing molds and adjusting parameters takes hours, with high costs, unfit for flexible manufacturing.

Complex Equipment Operation Requires Specialized Skills

Complex interfaces with jargon intimidate users, demanding extensive training. SMEs lack engineers, facing high costs, operational risks, and reliance on external support for issues.

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Why Choose Us

Hair Dye Packaging Solution Technical Highlights

Dual-Component Precise Dosing and Nitrogen Protection

Addressing the unique dual-component nature of hair dye (colorant, developer), the line uses independent servo piston pump fillers or gravimetric filling systems to achieve ultra-high filling accuracy. Prior to packaging the critical developer, Inert Gas Protection, such as nitrogen purging, is integrated to seal the product before filling oxidation occurs, greatly extending the hair dye's shelf life and product stability.

Flexible Packaging Compatible with Tubes and Bottles

Hair dye often uses two formats: tubes (colorant) and bottles (developer). Our modular packaging line offers superior flexible production, seamlessly integrating the filling machine, high-speed capping machine, and tube sealing machine. With quick changeover mechanisms and servo control systems, the line rapidly adapts to different material and specification packaging containers.

Smart AI Interconnection and Full Data Traceability

This smart packaging solution is fully Industry 4.0 compliant. The system features AI smart interconnection, linking with the client's MES system for bidirectional data exchange and remote monitoring of OEE (Overall Equipment Effectiveness). From filling to the automatic case packer, products are marked with traceability codes, ensuring complete supply chain traceability and accurate batch management.

Multi-Component Cartoning and End-of-Line Integration

Hair dye kits typically include multiple components (tube, bottle, gloves, instructions). The high-speed automatic cartoning machine uses precision robotics and vision systems to achieve high-accuracy, high-speed multi-component cartoning. The subsequent integration of the automatic case packer and palletizing robot realizes full line automation from product to pallet, significantly reducing manual intervention and boosting packaging efficiency.

High Cleanliness Design and GMP Compliance

Given the chemical nature of hair dye ingredients, the packaging equipment must meet stringent hygiene and safety standards. Material contact parts are made of high-grade 316L stainless steel, and the system includes a CIP (Clean-in-Place system) for automatic water circulation cleaning, effectively preventing residue and cross-contamination. This ensures the entire line meets GMP compliance and the highest sanitary requirements for cosmetic-grade packaging equipment.

Custom Design

Personalized Customization Solutions

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Our packaging line can simultaneously process both tube and bottle formats for hair dye

Our Customized Filling and Packing Line focuses on superior Packaging Flexibility. The system seamlessly integrates the filling machine, High-Speed Capping Machine, and tube sealing machine to enable co-production of bottled developer and tube colorant. Utilizing modular design and Quick Changeover, we rapidly adapt to switching tube diameters and bottle specifications, making it ideal for achieving Flexible Production.

The system supports customized multi-component cartoning for kits including colorant, developer, and accessories

Hair dye kits usually contain multiple components. Our Automatic Cartoning Machine utilizes precision manipulators and vision systems to facilitate high-speed Multi-Component Cartoning of tubes, bottles, gloves, and instructions into a single retail box. We provide a Customized Cartoning Solution based on your kit composition, guaranteeing both speed and product integrity, crucial for achieving Full Line Automation.

Our customized equipment can be deeply integrated with the client's MES/ERP systems

The Smart Packaging Solution we offer integrates AI Smart Interconnection. This technology allows the customized equipment to seamlessly link with the client's MES system or ERP, facilitating bidirectional data exchange, remote OEE monitoring, and interactive operation with the Palletizing Robot. This deep customization is key to achieving Industry 4.0 goals and the Smart Factory concept.

How To Choose

How To Choose Your Machine: What You Need To Know

How do the dual-component and high viscosity characteristics of hair dye affect the choice of filling system?

Hair dye typically involves high-viscosity colorant and low-viscosity developer, requiring a system capable of handling dual components. Priority should be given to a servo piston pump filler or gravimetric filling system to ensure ultra-high filling accuracy across varying viscosities. Additionally, material contact parts must be 316L stainless steel to withstand chemical corrosion.

2.How can oxidation of the developer be prevented during filling to extend the product shelf life?

For the developer, it is essential to integrate an Inert Gas Protection function on the filling machine, such as nitrogen purging, before filling or capping. This effectively isolates oxygen, preventing filling oxidation during the packaging process, which is key to ensuring product stability and extending shelf life. This capability is vital for guaranteeing the hair dye's final performance.

3.How can multi-component cartoning and case packing of tubes, bottles, and accessories be achieved efficiently?

Hair dye kits require an automatic cartoning machine capable of multi-component cartoning. Choosing a cartoner equipped with vision inspection and precision robotics ensures efficient and accurate placement of accessories (tubes, bottles, instructions, gloves) into the retail box. Subsequent integration of an automatic case packer enables full line automation, significantly boosting the packaging efficiency of kit products.

4.Can my different product specifications (e.g., tube diameter, bottle height) be quickly changed over on the same line?

To support rapid market iteration, your packaging line must have flexible production capability. Opt for equipment with modular design, such as the tube sealing machine and capper that support quick changeover mechanisms. Operators can swiftly switch specifications using the one-key adjustment function, minimizing downtime and achieving the highest OEE (Overall Equipment Effectiveness).

5.How can I ensure my hair dye packaging line meets international hygiene and safety standards?

As a cosmetic product, the hair dye production line must comply with the highest hygiene standards, namely GMP compliance. Equipment should utilize 316L stainless steel for contact parts and feature an easy-to-dismantle, easy-to-clean design. The ideal solution integrates a CIP (Clean-in-Place system) for automatic cleaning and sterilization, ensuring the safety and freedom from cross-contamination of your cosmetic-grade packaging equipment.

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