Shampoo Packaging Solution

Whether you run a single Shampoo packaging product or a wide range of Shampoo packaging, our complete Shampoo packaging range of machines is excellent for companies dedicated to handling Shampoo packaging precisely and aesthetically.

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Customer Pain Points

Problem Customer Faced

For Business (B2B)

Inability of Production Efficiency to Meet Market Demand?

Existing production lines are slow, lowly automated, with high failures and downtime, yielding insufficient output. They can't handle surging orders or rapid new launches, bottlenecking growth. Symptoms: slow cycles, poor machine coordination, heavy manual intervention.

High Energy Consumption and Maintenance Costs of Traditional Equipment?

Older equipment uses inefficient drives (pneumatic, high-power motors) and wear-prone structures, wasting electricity and air. Frequent repairs raise costs for parts, technicians, and services, keeping maintenance expenses high.

High Defect Rate Caused by Poor Equipment Stability?

Poor accuracy, complex setups, and fluctuations cause defects: inaccurate filling, loose caps, misaligned labels, bad seals, damaged film. High defects waste materials, add rework labor, raise costs, and damage brand reputation.

For B2C Clients

Large Equipment Footprint, Cannot Fit in the Workspace?

Traditional equipment prioritizes function, resulting in bulky designs. SMEs and creators face limited workshop/studio space; oversized machines can't fit or encroach on operations, preventing automated production implementation.

Difficulty Achieving Small-Batch Production?

Large lines suit mass single-item production but require lengthy, labor-intensive changeovers. SMEs need frequent switches for varied, small-batch products; replacing molds and adjusting parameters takes hours, with high costs, unfit for flexible manufacturing.

Complex Equipment Operation Requires Specialized Skills

Complex interfaces with jargon intimidate users, demanding extensive training. SMEs lack engineers, facing high costs, operational risks, and reliance on external support for issues.

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Why Choose Us

Shampoo Packaging Line Technical Highlights

High-Precision Servo Filling and Material Loss Minimization

The core of the shampoo packaging line utilizes a servo filling machine and gravimetric filling system to ensure ultra-high filling accuracy for both large and small volume packaging. Real-time monitoring via the intelligent control system (PLC) precisely controls the filling volume within ±0.2g, virtually eliminating overfilling, significantly reducing raw material loss, and being key to improving packaging efficiency and achieving cost efficiency.

High-Speed Flexible Capping and Rapid Container Changeover

The system is equipped with a multi-head high-speed capping machine utilizing torque-controlled servo drives to reliably and accurately handle common shampoo closures like pumps, flip-tops, or standard screw caps. The entire line features a modular design, supporting quick changeover mechanisms from the automatic filling machine to the labeling machine. This design ensures rapid switching between different volumes and container types, guaranteeing flexible production continuity.

Industry 4.0 Smart Interconnection and OEE Maximization

Our smart packaging solution integrates AI smart interconnection capabilities, allowing seamless integration with the client's MES system. Through remote real-time monitoring and data analysis, companies can accurately track OEE (Overall Equipment Effectiveness), production data, and fault warnings, enabling efficient linkage from filling to the palletizing robot. This is the core technology for building a Smart Factory.

End-to-End Full Process Automation and End-of-Line Integration

The packaging line achieves full line automation from filling, capping, and labeling to the automatic case packer. High-speed automatic case packers and palletizing robots enable unattended operation, ensuring standardized and stable outbound packaging while minimizing labor dependency. This end-to-end automation is the ideal solution for large personal care companies aiming for labor cost reduction and scaled production.

High Sanitary Cleaning and GMP Compliance

Shampoo equipment requires high standards for hygiene and cleaning. Our filling machine utilizes 316L stainless steel for material contact parts and features the advanced no-piston cylinder design, effectively minimizing residue. The system integrates a CIP (Clean-in-Place system) for automatic water circulation cleaning, ensuring high equipment cleanliness and full GMP compliance for cosmetic-grade packaging equipment.

Custom Design

Personalized Customization Solutions

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Our shampoo packaging line is adaptable to various unconventional bottles and different pump head specifications

Our Customized Filling and Packing Line offers superior Packaging Flexibility. The high-speed Capping Machine uses a servo control system to precisely handle various volumes of unconventional bottles, along with complex pump heads and flip-top caps. Utilizing modular design and Quick Changeover, we can rapidly switch product specifications, which is key to achieving Flexible Production.

Our company provides deep customization services from standalone filling machines to complete automated packaging lines

We specialize in Full Line Automation solutions, offering One-Stop Service. Whether it's a standalone servo filling machine or a complete system including a Labeling Machine, Automatic Case Packer, and Palletizing Robot, we offer Deep Customization based on the client's Target Capacity and floor space. This integrated service ensures Efficient Linkage between machines, optimizing overall OEE.

Our customized equipment can integrate AI technology and connect to the client’s MES system The Smart Packaging Solution

We provide integrates AI Smart Interconnection technology. The customized equipment seamlessly connects with the client's MES system for bidirectional production data exchange, remote real-time monitoring, and fault diagnosis. This not only increases data transparency but also helps your Automated Packaging Line transition into the Industry 4.0 era, achieving sustainable Cost Efficiency.

How To Choose

How To Choose Your Machine: What You Need To Know

1.How do the viscosity and foaming characteristics of shampoo affect the filling machine's accuracy?

As a high-flow liquid, shampoo's viscosity and foaming nature are key to selecting the filling system. We recommend a servo filling machine paired with a gravimetric filling system to ensure ultra-high filling accuracy of ±0.2g. The equipment must also feature anti-drip, anti-stringing, and bottom-up filling capabilities to manage foaming, improving packaging efficiency.

2.How can I achieve quick changeover for my different bottle specifications and special pump heads?

To support market diversification, your packaging line must have flexible production capability. Opt for equipment with a modular design, particularly the high-speed capping machine. It should support quick changeover mechanisms and servo control. By using customized fixtures and one-key volume adjustment, downtime is minimized when handling different volumes, unconventional bottles, and special closures (like mousse pumps).

3.What is the actual throughput and level of automation for high-volume shampoo production?

Large-scale shampoo production should target full line automation. A fully automated line's speed can stably exceed 60 bottles per minute, or ≥4800 bottles per hour. This requires integrating end-of-line automation like the automatic case packer and palletizing robot. Using AI smart interconnection to maximize OEE (Overall Equipment Effectiveness) is crucial for achieving labor cost reduction.

4.How can I ensure my shampoo packaging line meets international GMP hygiene standards?

As a cosmetic product, the production line must comply with GMP compliance. The equipment design should use 316L stainless steel for contact parts and feature a no-piston cylinder design to eliminate dead ends. The crucial step is integrating a CIP (Clean-in-Place system) for automatic water circulation cleaning and sterilization, guaranteeing the high sanitation and safety of the cosmetic-grade packaging equipment.

5.How can intelligent technology be leveraged for remote management and data traceability of the production line?

You should opt for a smart packaging solution that supports Industry 4.0. This solution integrates AI smart interconnection, allowing seamless connection to the client's MES system for bidirectional data exchange and remote real-time monitoring. This provides full supply chain traceability and enables fault diagnosis and predictive maintenance through data analysis, boosting operational efficiency.

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