Mascara Packaging Solution

Whether you run a single mascara packaging product or a wide range of mascara packaging, our complete mascara packaging range of machines is excellent for companies dedicated to handling mascara packaging precisely and aesthetically.

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Customer Pain Points

Problem Customer Faced

For Business (B2B)

Inability of Production Efficiency to Meet Market Demand?

Existing production lines are slow, lowly automated, with high failures and downtime, yielding insufficient output. They can't handle surging orders or rapid new launches, bottlenecking growth. Symptoms: slow cycles, poor machine coordination, heavy manual intervention.

High Energy Consumption and Maintenance Costs of Traditional Equipment?

Older equipment uses inefficient drives (pneumatic, high-power motors) and wear-prone structures, wasting electricity and air. Frequent repairs raise costs for parts, technicians, and services, keeping maintenance expenses high.

High Defect Rate Caused by Poor Equipment Stability?

Poor accuracy, complex setups, and fluctuations cause defects: inaccurate filling, loose caps, misaligned labels, bad seals, damaged film. High defects waste materials, add rework labor, raise costs, and damage brand reputation.

For B2C Clients

Large Equipment Footprint, Cannot Fit in the Workspace?

Traditional equipment prioritizes function, resulting in bulky designs. SMEs and creators face limited workshop/studio space; oversized machines can't fit or encroach on operations, preventing automated production implementation.

Difficulty Achieving Small-Batch Production?

Large lines suit mass single-item production but require lengthy, labor-intensive changeovers. SMEs need frequent switches for varied, small-batch products; replacing molds and adjusting parameters takes hours, with high costs, unfit for flexible manufacturing.

Complex Equipment Operation Requires Specialized Skills

Complex interfaces with jargon intimidate users, demanding extensive training. SMEs lack engineers, facing high costs, operational risks, and reliance on external support for issues.

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Why Choose Us

Mascara Packaging Solution Technical Highlights

Precision Filling & Intelligent Control

Rotary pump filling system specifically designed for viscous paste ensures ±0.1% accuracy. Dual anti-drip valves prevent nozzle contamination. Torque-controlled capping adapts to various brush and tube combinations. PLC synchronizes filling, capping, and weight checking stations.

Flexible Packaging & Vision Inspection

Modular design supports linear/U-shaped layouts for 5ml-15ml sizes. High-resolution vision system monitors fill level, cap seal, and label position. QR code traceability records batch data, meeting cosmetics GMP.

High-Speed Secondary Packaging

High-speed cartoner ensures precise box picking, brush orientation, and sealing. Integrated with shrink wrapper for outer packaging. 6-axis robot with 3D vision enables automatic pattern switching, achieving 2500 pcs/hour.

Patent Technologies & Clean Production

Dust-free filling with HEPA filtration meets Class 10000 cleanroom standards. Quick-change components allow fast material switching. Patent anti-solidification mechanism ensures continuous filling, reducing cleaning time by 50%.

Smart Management & Remote O&M

SCADA system monitors equipment status and efficiency in real-time. Cloud data storage and remote diagnostics enable predictive maintenance. 30% energy reduction and <20 minute changeover with real-time OEE analysis.

Custom Design

Personalized Customization

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Flexible Production Line Configuration

We provide comprehensive solutions covering all stages from laboratory R&D to mass production. For small-batch production, we offer semi-automatic filling lines with manual tube loading and cartoning stations. For large-volume requirements, we design fully automatic integrated lines that automate the entire process from tube feeding, filling, brush insertion, capping, to packaging. Our recipe memory system enables changeover between different specifications within 20 minutes.

Customization Focus

Capacity Range: Semi-automatic (800-1500 pcs/hour) to fully automatic (2000-3000 pcs/hour)
Tube Compatibility: Straight, curved, various materials and diameters
Recipe Management: 30 recipe storage with one-touch recall

Special Process Customization

Specialized solutions for specific formulations:
Fiber-enriched mascara: Equipped with special agitation and clog-free filling systems
Temperature-sensitive formulas: Integrated temperature control and insulated filling lines
Quick-drying types: Nitrogen protection and rapid sealing devices
Our mold library supports capacities from 3ml to 15ml, with custom brush head and tube combinations available.

Integrated Line Services

Leveraging our expertise in cosmetics packaging, we provide "Smart Mascara Packaging Line" customization services. Based on client requirements, we seamlessly integrate filling machines, brush insertion machines, capping machines, labeling machines, cartoning machines, wrapping machines, and palletizing robots to achieve end-to-end automation from empty tubes to finished products.

How To Choose

How to Choose Your Machine: What You Need to Know

1. Material Characteristics Assessment

What type of mascara are you producing? Traditional cream, fiber-enriched, or gel type? Key considerations include material viscosity, fiber content, drying speed, and special additives.
Viscosity range: Determines filling system pressure parameters
Fiber content: Affects filling head design and anti-clogging solutions
Sensitive ingredients: Requires oxidation protection and light-proof considerations

2. Packaging Specification Requirements

What are your planned packaging capacity and tube specifications?
Standard sizes: 3ml, 5ml, 8ml, 10ml, 12ml
Special capacities: Mini sizes (<3ml) or oversized (>15ml)
Brush types: Straight, curved, special shaped brushes

3. Production Capacity Planning

What is your target output?
R&D: 500-1000 pcs/hour (benchtop models)
Small-medium batches: 1500-2500 pcs/hour (linear lines)
Large-scale production: 2500-3500 pcs/hour (high-speed integrated lines)

4. Automation Level Requirements

Expected degree of manual involvement:
Basic: Manual tube loading, automatic filling/brush insertion, manual collection
Intermediate: Automatic tube feeding, filling/brush insertion, robotic cartoning
Fully automatic: Unmanned operation from raw material feeding to palletizing

5. Space Constraints

Available space dimensions and layout requirements:
Compact: Linear layout, 10-15 meters length
Standard: U-shaped layout, 18-25㎡ footprint
Expandable: Multi-level layout supporting future line expansion

6. Special Function Requirements

Do you require any of these special configurations?
Dust-free filling: Class 10000 cleanroom standards
Nitrogen protection: Prevents product oxidation
Online weighing: 100% weight inspection
Vision inspection: Brush orientation and defect detection