Does the machine have overload protection?

Yes, the main motor is equipped with a torque overload protector that disengages drive parts in case of overload, protecting both machine and products.

How does the machine ensure the cartons are not damaged during packaging?

It uses a non-damage box opening mechanism (multi-suction cup), polyurethane synchronous belts for transport, and mechanical cam linkage for folding and closing, with no direct metal contact.

Does it support quick changeover for different box sizes?

Yes, the servo-adjusted carton bin and transport system allow for tool-free size changeover within minutes, greatly improving production flexibility.

Can it be integrated with upstream equipment like filling machines?

Yes, it is designed to be integrated with upstream equipment such as filling machines and 3D packaging machines for automated production lines.

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Full Servo Cartoning Machine With Liner XQ-TZ60

A full servo cartoning machine solution designed for high efficiency and versatility across multiple industries.

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Packing Size:	L(65-220mm) × W(30-70mm) × H(20-70mm)
Production Capacity:	30-60Boxes/min (determined based on packaging material and product size)
Total Power:	6kW
Working Voltage:	380V
Air Consumption：	5-8L/min
Air Pressure:	0.4-0.8Mpa
Machine Weight：	About 2000kg
Machine Dimensions:	4100x1400x1680mm(LxWxH)

Introduction to Full Servo Cartoning Machine With Liner

What is a Full Servo Cartoning Machine With Liner ?

The XQ-TZ60 Full Servo Cartoning Machine, developed by Wuxi Sici Auto Co., Ltd., is a flagship solution designed for high-end packaging needs in the cosmetics, pharmaceutical, and food industries. Integrating full servo drive, intelligent vision inspection (optional), and a user-friendly HMI, it enables one-touch product changeover, infinite variable speed control, and precise positioning. Its compact design, non-damaging packaging process, and exceptional handling of various complex cartons and liners make it fully compliant with GMP standards. It is the ideal choice to enhance your production line automation and ensure the aesthetics and consistency of your product packaging.

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Process diagram

This customized packing line exemplifies the core of smart factory solutions, seamlessly integrating industrial automation and intelligent manufacturing. The process begins with bottles being laid down and fed onto a conveyor (Steps 1-2). The system then automatically feeds liners, using suction cups to precisely insert the bottles into the shaped liners (Steps 3-5). In the packing phase, this automated packaging system employs suction to pick and open boxes, pushes the bottle-liner assembly into the carton, and finally automatically folds the flaps and cover to seal the box (Steps 6-10). This highly efficient packaging solution is ideal for achieving high-speed and reliable automatic bottle and carton packaging, widely applicable in the food, beverage, and pharmaceutical industries.

Machine Features of the Full Servo Cartoning Machine With Liner

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All-station Servo Intelligent Adjustment System

The machine features a unified full-servo drive system that provides centralized digital control over three core stations: the Carton Magazine, Carton Transport Channel, and Liner

Dual-Servo Liner Feeding Mechanism

A unique dual-servo cooperative motion trajectory first separates the liner at a 45° angle for pre-forming, then switches to a straight-line press for complete forming. This process significantly reduces stress deformation and surface scratches, making it ideal for fragile, high-value cosmetic liners.

Non-Marring Box Handling System

A multi-angle, three-suction cup manipulator with food-grade silicone suction cups gently picks, opens, and places cartons onto the conveyor, completely preventing damage to surface coatings.

Folding and Closing Linkage Mechanism

Precision mechanical cams drive the folding and closing actions. The structure is compact, stable, reliable, and easy to adjust, guaranteeing perfect folding and sealing for various carton styles.

Precise Product Insertion Mechanism

A mechanically linked pushing mechanism ensures accurate and adjustable positioning (via digital display), gently inserting products (bottles, boxes, tubes) into the carton.

Robust Main Drive & Safety Protection

The main drive features high-strength cam structures with inverter-controlled variable speed. Equipped with a torque overload protector, it automatically disengages during anomalies to protect core mechanical components from damage.

Easy Operation & Production Flexibility

A robotic arm transfers bottles at ≥60 bottles per minute, preparing them for cartoning or palletizing.

Intelligent Automatic Control

Utilizes a high-performance PLC and touchscreen HMI for status monitoring, parameter setting, production counting, and fault diagnosis. Supports OPC data protocol for easy integration into factory MES systems, meeting Industry 4.0 smart factory requirements

Solution

Applications in Different Industries

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Food and Beverage

Our XQ-TZ60 Full Servo Cartoning Machine offers efficient, GMP-compliant packaging for food and beverages. With servo-adjusted bins and a 30-60 packs/min capacity, it’s ideal for snacks and juices, enhancing production and safety.

Pharmaceuticals and Healthcare

The XQ-TZ60 ensures precise, sterile pharmaceutical packaging with GMP compliance. Featuring servo adjustments and 30-60 packs/min, it’s perfect for pills and devices, boosting efficiency in cleanroom environments.

Cosmetics and Personal Care

Optimized for cosmetics, the XQ-TZ60 offers servo-adjusted liners and non-damaging transport for creams and serums. At 30-60 packs/min, it enhances beauty product packaging with sustainable solutions.

Household Chemicals

The XQ-TZ60 provides robust packaging for household chemicals with servo adjustments and 30-60 packs/min. Ideal for detergents, it ensures safety and efficiency with eco-friendly options.

What Makes Us Different

One-Touch Changeover for Ultimate Flexibility & Efficiency

Changeover between product sizes is achieved with just one touch on the HMI, drastically reducing downtime and boosting production efficiency and flexibility.

Gentle Handling for Impeccable Product Presentation

It minimizes scratches or damage to delicate cartons and liners throughout the entire process, ensuring your product arrives with a flawless finish for the end consumer.

Advantages-of-Our-Filling-and-Packing-Line

Precision Mechanical Linkage for Robust Reliability

This time-tested design offers exceptional rigidity and stability, ensuring accurate, reliable, and low-maintenance operation even at high speeds, guaranteeing continuous and stable production line performance.

Intelligent Control & Overload Protection for Safe

Equipped with an advanced PLC control system and user-friendly HMI touch screen, it enables intelligent operation, data sharing, and fault diagnostics.

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Technical Specifications of Full Servo Cartoning Machine With Liner

Main Technical Parameters

Packing Size	L(65-220mm) × W(30-70mm) × H(20-70mm)
Production Capacity	30-60 packs/min
Total Power	6kW
Working Voltage	380V
Air Consumption	5-8L/min
Air Pressure	0.4-0.8Mpa
Machine Weight	About 2000kg
Machine Dimensions	4100×1400×1680mm

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experiences

Rich Industry Experience

Wuxi Sici Auto Co., Ltd brings years of expertise in designing intelligent filling and packing solutions for global industries.

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Global After-Sales Support

We offer comprehensive training, installation (typically 1-2 weeks), and worldwide after-sales service to ensure smooth operation.

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Successful Case Studies

Our solutions have helped clients, such as a dairy producer, increase production speed by 40% and reduce material waste by 10%.

Full Servo Cartoning Machine With Liner FAQ

Q Does the machine have overload protection?

A
Yes, the main motor is equipped with a torque overload protector that disengages drive parts in case of overload, protecting both machine and products.
Q How does the machine ensure the cartons are not damaged during packaging?

A It uses a non-damage box opening mechanism (multi-suction cup), polyurethane synchronous belts for transport, and mechanical cam linkage for folding and closing, with no direct metal contact.
Q Does it support quick changeover for different box sizes?

A Yes, the servo-adjusted carton bin and transport system allow for tool-free size changeover within minutes, greatly improving production flexibility.
Q Can it be integrated with upstream equipment like filling machines?

A Yes, it is designed to be integrated with upstream equipment such as filling machines and 3D packaging machines for automated production lines.