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Full Servo Cartoning Machine Without Liner XQ-TZ60

A full servo cartoning machine solution designed for high efficiency and versatility across multiple industries.
Packing Size: L(63-220mm)* W/H(18-70)mm
Production Capacity: 30-60 packs / min
Total Power: 4kw
Working Voltage: 220V
Air Consumption: 5-8L/min
Air Pressure: 0.4-0.8Mpa
Machine Weight: About 1500kg
Machine Dimensions: 3430×1300×1680mm(LxWxH)

Introduction to Full Servo Cartoning Machine Without Liner

What is a Full Servo Cartoning Machine Without Liner ?

The XQ-TZ60 Full Servo Cartoning Machine is an advanced packaging solution developed by Wuxi Sici Auto Co., Ltd. Designed for high efficiency and versatility, this compact and lightweight machine features full-servo one-key production change, enabling seamless adaptation to various carton sizes. With its high production capacity and compliance with GMP standards, the XQ-TZ60 is ideal for pharmaceutical, cosmetic, and food industries, integrating effortlessly with filling machines and three-dimensional cigarette packaging systems for optimal performance.

Process diagram

This workflow outlines the precise automatic cartoning sequence of the XQ-TZ60 series cartoning machine, which is crucial for clients searching for high-performance cosmetic packaging equipment, pharmaceutical packaging solutions, or fully automatic horizontal cartoning machines. This process is a testament to efficient packaging automation.

Following the Running direction, the machine first picks up a flat carton blank via Suck box and erects it. The Open box step ensures the carton is fully ready for product insertion. The product, shown in red, is then precisely pushed into box by a mechanical linkage mechanism, ensuring accurate positioning. The subsequent Fold cover and Close cover steps are managed by a compact mechanical CAM linkage system, which is easy to adjust. The completed carton then exits as a Finished product. This sequence highlights the machine’s high-speed capability (30-60 packs/min) and patented features like the no-damage box opening and no-scratch box mechanism , making it an ideal intelligent packaging line component for various industries, including cosmetics and medicine.

Machine Features of the Full Servo Cartoning Machine Without Liner

All-station Servo Intelligent Adjustment System

The machine features a unified full-servo drive system that provides centralized digital control over three core stations: the Carton Magazine, Carton Transport Channel, and Liner

Dual-Servo Liner Feeding Mechanism

A unique dual-servo cooperative motion trajectory first separates the liner at a 45° angle for pre-forming, then switches to a straight-line press for complete forming. This process significantly reduces stress deformation and surface scratches, making it ideal for fragile, high-value cosmetic liners.

Non-Marring Box Handling System

A multi-angle, three-suction cup manipulator with food-grade silicone suction cups gently picks, opens, and places cartons onto the conveyor, completely preventing damage to surface coatings.  

Folding and Closing Linkage Mechanism

Precision mechanical cams drive the folding and closing actions. The structure is compact, stable, reliable, and easy to adjust, guaranteeing perfect folding and sealing for various carton styles.

Precise Product Insertion Mechanism

A mechanically linked pushing mechanism ensures accurate and adjustable positioning (via digital display), gently inserting products (bottles, boxes, tubes) into the carton.

Robust Main Drive & Safety Protection

The main drive features high-strength cam structures with inverter-controlled variable speed. Equipped with a torque overload protector, it automatically disengages during anomalies to protect core mechanical components from damage.

Easy Operation & Production Flexibility

A robotic arm transfers bottles at ≥60 bottles per minute, preparing them for cartoning or palletizing.

Intelligent Automatic Control

Utilizes a high-performance PLC and touchscreen HMI for status monitoring, parameter setting, production counting, and fault diagnosis. Supports OPC data protocol for easy integration into factory MES systems, meeting Industry 4.0 smart factory requirements

Applications in Different Industries

Food and Beverage

 
Our XQ-TZ60 Full Servo Cartoning Machine offers efficient, GMP-compliant packaging for food and beverages. With servo-adjusted bins and a 30-60 packs/min capacity, it’s ideal for snacks and juices, enhancing production and safety.

Pharmaceuticals and Healthcare

 
The XQ-TZ60 ensures precise, sterile pharmaceutical packaging with GMP compliance. Featuring servo adjustments and 30-60 packs/min, it’s perfect for pills and devices, boosting efficiency in cleanroom environments.

Cosmetics and Personal Care

 
Optimized for cosmetics, the XQ-TZ60 offers servo-adjusted liners and non-damaging transport for creams and serums. At 30-60 packs/min, it enhances beauty product packaging with sustainable solutions.
   

Household Chemicals

 
The XQ-TZ60 provides robust packaging for household chemicals with servo adjustments and 30-60 packs/min. Ideal for detergents, it ensures safety and efficiency with eco-friendly options.
   

What Makes Us Different

efficiency
 
 
 

One-Touch Changeover for Ultimate Flexibility & Efficiency

  
Changeover between product sizes is achieved with just one touch on the HMI, drastically reducing downtime and boosting production efficiency and flexibility. 
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Gentle Handling for Impeccable Product Presentation

  
It minimizes scratches or damage to delicate cartons and liners throughout the entire process, ensuring your product arrives with a flawless finish for the end consumer.
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Precision Mechanical Linkage for Robust Reliability

  
This time-tested design offers exceptional rigidity and stability, ensuring accurate, reliable, and low-maintenance operation even at high speeds, guaranteeing continuous and stable production line performance.
iso-certificate
 
 
 

Intelligent Control & Overload Protection for Safe

  
Equipped with an advanced PLC control system and user-friendly HMI touch screen, it enables intelligent operation, data sharing, and fault diagnostics.

Technical Specifications of Full Servo Cartoning Machine Without Liner

Main Technical Parameters

Packing Size

 L(63-220mm)* W/H(18-70)mm

Production Capacity

 30-60 packs/min

 Total Power

4kw
Working Voltage 220V
Air Consumption 5-8L/min
Air Pressure 0.4-0.8Mpa
Machine Weight About 1500kg
Machine Dimensions 3430×1300×1680mm

Why Choose Us as Your Partner

experiences

 

 

 

Rich Industry Experience

 

Wuxi Sici Auto Co., Ltd brings years of expertise in designing intelligent filling and packing solutions for global industries.

customer-support

 

 

 

Global After-Sales Support

 

We offer comprehensive training, installation (typically 1-2 weeks), and worldwide after-sales service to ensure smooth operation.

filling-machine

 

 

 

Successful Case Studies

 

Our solutions have helped clients, such as a dairy producer, increase production speed by 40% and reduce material waste by 10%.

The Full Servo Cartoning Machine Without Liner FAQ

To Perfect Your Production!

SICIAUTO operates with a global vision, delivering automated equipment and customized packaging solutions for industries such as cosmetics, pharmaceuticals, and food. The concept of the 'Smart Factory' is embedded in every machine and production line we design.

PRODUCT

ABOUT US

CONTACTS US

+86-0510-85868879
+86-18915391875
+86-18915391875
No.132-4, Rongyu Road, Xishan Economic Development Zone, Wuxi City, Jiangsu Province, China.

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